Procedures

Engine, Securing to Assembly Stand

Special tools, testers and auxiliary items required

• Lifting Tackle (3033)

• Shop Crane -Load Cap= 700-1200KG (VAS 6100)

• Engine and Transmission Holder (VAS 6095)

• Engine Lateral Bracket (T03001)

• Transport Arm (T03002)

For performing work, secure the engine using the engine lateral bracket (T03001) to the engine and transmission holder (VAS 6095).

- Remove the transmission.

- Remove the clip - 1 - for wiring harness, remove the bolts - 3 - and remove the cover - 2 -.






- Disconnect the harness connectors - 1 and 2 - and remove the bracket - 3 - bolts - arrow -.






- Install the transport arm (T03002) as shown.






The pin - 1 - engages in the cylinder block. Tighten the knurled bolt - 2 - hand tight.

- Install the engine lateral bracket (T03001).






Tighten the bolts - 1 and 3 - to 40 Nm, and bolt - 2 - to 25 Nm.

• The bolts are designed so that they cannot be lost.

• When removing, the engine lateral bracket (T03001) must be held at tension in the direction of withdrawal, otherwise the bolt - 1 - cannot be unscrewed.

- Install the lifting tackle (3033) as shown and lift the engine off from the engine-/gearbox jack (V.A.G 1383 A) using the shop crane -load cap= 700-1200KG (VAS 6100).






- Secure the engine to the engine and transmission holder (VAS 6095).