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Rear Disc Brake Assembly Overview, Multi-Link Rear Axle






Rear Disc Brake Assembly Overview, Multi-Link Rear Axle

• After replacing brake pads, depress brake pedal firmly several times with vehicle stationary so that the brake pads are properly seated in their normal operating position.

• Use Brake Charger/Bleeder Unit (VAS 5234) to extract brake fluid from brake fluid reservoir.

• Before removing a brake caliper or disconnecting a brake hose, the brake pedal loading device (V.A.G 1869/2) should be installed (relieve pressure).






1 Rear ABS Wheel Speed Sensor

• Clean the inside of the hole and coat it with hot bolt paste (G 052 112 A3) before installing the sensor.

• Removing and installing, refer to => [ Rear Wheel Speed Sensor, Multi-Link Suspension ] Rear Wheel Speed Sensor, Multi-Link Suspension.

2 Bolt

• 8 Nm

3 Bolt

• 90 Nm + 90° turn

• Always replace if removed

4 Axle Beam

• Removing and installing

• For the correct allocation, refer to the Electronic Parts Catalog (ETKA).

5 Brake Cover Plate

• Removing and installing, refer to => [ Cover Plate ] Cover Plate.

6 Bolt

• 12 Nm

• M6 x 12

• Quantity: 4

7 Wheel Bearing Unit

• Removing and installing

• For the correct allocation, refer to the Electronic Parts Catalog (ETKA).

8 Bolt

• Always replace if removed

• Removing and installing

• For the correct allocation, refer to the Electronic Parts Catalog (ETKA).

9 Cover

• Removing and installing

• For the correct allocation, refer to the Electronic Parts Catalog (ETKA).

10 Brake Disc

• Diameter: 272 mm

• Thickness: 10 mm

• Wear limit: 8 mm

• Removing and installing, refer to => [ Brake Disc ] Brake Disc

• Checking, thorough and precise maintenance.

• For the correct allocation, refer to the Electronic Parts Catalog (ETKA).

• Do not use excessive force to separate the brake rotor from the wheel hub. If necessary, use rust penetrant, otherwise the brake rotors could be damaged.

11 Bolt

• 4 Nm

• For securing the brake disc.

12 Brake Pads

• Thickness: 12 mm without backing plate.

• Wear limit: 2 mm without backing plate.

• Checking thickness.

• Always replace on both axles.

• Removing and installing, refer to => [ Brake Pads ] Brake Pads.

13 Brake Carrier with Different Guide Pins and Protective Cap

• Removing and installing, refer to => [ Brake Carrier ] Brake Carrier.

• Supplied as an assembled replacement part with sufficient grease on guide pins.

• If protective caps or guide pins are damaged use repair kit. Use supplied grease packet to lubricate guide pins.

14 Anti-Rattle Spring

• Always replace when pads are replaced

• The brake pad retaining plates are different, they can only be installed diagonally to each other.

• For the correct allocation, refer to the Electronic Parts Catalog (ETKA).

15 Anti-Rattle Spring

• Always replace when pads are replaced.

• The brake pad retaining plates are different, they can only be installed diagonally to each other.

• For the correct allocation, refer to the Electronic Parts Catalog (ETKA).

16 Brake Caliper

• Do not unscrew brake hose when replacing brake pad.

• Removing and installing, refer to => [ Brake Caliper ] Brake Caliper.

• Servicing, refer to => [ Rear Brake Caliper Assembly Overview ] Rear Brake Caliper Assembly Overview.

• Adjust the parking brake after performing service work or replacing it, refer to => [ Parking Brake, Adjusting, with Disc Brakes ] Parking Brake, Adjusting, with Disc Brakes.

17 Bolt

• 35 Nm

• Self-locking

• Always replace if removed.

• Quantity: 2

18 Parking Brake Cable

• Both tabs must be engaged in the brake caliper bracket.

• Adjusting the parking brake, refer to => [ Parking Brake, Adjusting, with Disc Brakes ] Parking Brake, Adjusting, with Disc Brakes.

19 Brake Hose

• With banjo bolt and seals.

• 35 Nm