Operation CHARM: Car repair manuals for everyone.

EVAP System Overview






EVAP System Overview

=> [ Vehicles through MY 2009 ]

=> [ Vehicles from MY 2010 ]

Vehicles through MY 2009





1 Leak Detection Pump (LDP) (V144)

• Component location: Under the wheel housing liner in the right rear wheel housing.

• On the Evaporative Emission (EVAP) canister.

• Checking, refer to Vehicle diagnosis, testing and information system VAS 5051B.

• Removal and installation, refer to => [ EVAP Canister and Leak Detection Pump ] Service and Repair.

2 Vacuum Line

• From the LDP to the intake manifold.

• Component location: Under the wheel housing liner in the right rear wheel housing.

3 Vent Line

• To the EVAP canister purge regulator valve (N80 )

4 Vent Line

• Engine code BPS: from the switch over valve - item 7 - in => [ Switch Over Valve ] at fuel tank.

• Engine code BPR: From the fuel tank, see - item 10 - in => [ to EVAP Canister ] Removal and Replacement.

• To disengage, push the securing ring forward.

5 Connecting Line

• From the LDP to the EVAP canister.

6 Evaporative Emission (EVAP) Canister

• Component location: Under the wheel housing liner in the right rear wheel housing.

• Assembly overview, refer to => [ EVAP System Assembly Overview ] EVAP System Assembly Overview.

• Removal and installation, refer to => [ EVAP Canister and Leak Detection Pump ] Service and Repair.

7 Auxiliary Filter

• Attached to the EVAP canister.

• See - item 5 - in => [ Auxiliary Filter ] EVAP System Assembly Overview.

8 Throttle Valve Control Module (J338)

Removal and installation, refer to => [ Throttle Valve Control Module ] Service and Repair.

9 Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 (N80)

• Checking, refer to Vehicle diagnosis, testing and information system VAS 5051B.

10 Vacuum Line

• connected to the intake manifold.

11 Separating Point

• In the right front of the engine compartment under the coolant expansion tank

12 Vent Line

• White

• From the EVAP canister to the EVAP canister purge regulator valve.

• Installed position: on the right side of the underbody.

• Secured to the fuel tank.

13 Vacuum Line

• Green

• From the engine to the LDP.

• Installed position: on the right of the underbody.

• Secured to the fuel tank.

14 Separating Point

• In the right front on the fuel tank in the area of the fuel filter.

15 Air Filter Housing

• For the LDP.

16 Fuel Filler Tube

17 Pressure Retention Valve

• Only with engine code BPS.

• For fuel tank ventilation.

18 Gravity Valve

• Only with engine code BPS.

• To remove the valve, unclip upward out of the support.

Vehicles from MY 2010





1 Leak Detection Pump (LDP) (V144)

• Component location: Under the wheel housing liner in the right rear wheel housing.

• On the Evaporative Emission (EVAP) canister.

• Checking, refer to Vehicle diagnosis, testing and information system VAS 5051B.

• Removal and installation, refer to => [ EVAP Canister and Leak Detection Pump ] Service and Repair.

2 Vacuum Line

• From the LDP to the intake manifold.

• Component location: Under the wheel housing liner in the right rear wheel housing.

3 Vent Line

• To the EVAP canister purge regulator valve.

4 Vent Line

• Engine code BPS: from the switch over valve - item 7 - in => [ Switch Over Valve ] at fuel tank.

• Engine code BPR: from fuel tank see - item 10 - in => [ to EVAP Canister ] Removal and Replacement.

• To disengage, push securing ring forward.

5 Connecting Line

• From the LDP to the EVAP canister.

6 Evaporative Emission (EVAP) Canister

• Component location: Under the wheel housing liner in the right rear wheel housing.

• Assembly overview, refer to => [ EVAP System Assembly Overview ] EVAP System Assembly Overview.

• Removal and installation, refer to => [ EVAP Canister and Leak Detection Pump ] Service and Repair.

7 Auxiliary Filter

• Attached to the EVAP canister.

• See - item 5 - in => [ Auxiliary Filter ] EVAP System Assembly Overview.

8 Vacuum Line

• Connection to the vacuum line between the vacuum pump and the brake booster - item 10 -.

• Attached to the bulkhead with 2 clips.

9 Brake Booster

10 Vacuum Line, from the Vacuum Pump to the Brake Booster

11 Vacuum Pump

12 Throttle Valve Control Module (J338)

Removal and installation, refer to => [ Throttle Valve Control Module ] Service and Repair.

13 Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 (N80)

• Checking, refer to Vehicle diagnosis, testing and information system VAS 5051B

14 Separating Point

• At the right front in the engine compartment under the coolant expansion tank.

15 Vent Line

• White

• From the EVAP canister to the EVAP canister purge regulator valve.

• Installed position: on the right side of the underbody.

• Secured to the fuel tank.

16 Vacuum Line

• Green

• From the engine to the LDP.

• Installed position: on the right side of the underbody.

• Secured to the fuel tank.

17 Separating Point

• On the right front on the fuel tank in the area of the fuel filter.

18 Air Filter Housing

• For the LDP.

19 Fuel Filler Tube

20 Pressure Retention Valve

• Only with engine code BPS.

• For fuel tank ventilation.

21 Gravity Valve

• Only with engine code BPS.

• To remove the valve, unclip upward out of the support.