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Catalytic Converter: Service and Repair






Exhaust Manifolds with Primary Catalytic Converters and Attachments, Assembly Overview





1 Nut, 25 Nm

2 Nut, 25 Nm

3 Exhaust manifold

• For cylinder bank 1

• Removal is only possible when engine is removed

4 M8 25 Nm, M10 40 Nm

5 Heated Oxygen Sensor (HO2S) (G39), 50 Nm

• Installed in exhaust gas stream of cylinders 1, 2, 3 and 4

• Grease only threads with "G 052 112 A3"; "G 052 112 A3" must not get into slots on probe body

• Use ring spanner set for oxygen sensor (3337) for removal and installation

6 Primary catalytic converter

• Installed in exhaust stream of cylinder bank 1

7 Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) (G130) 50 Nm

• Grease only threads with "G 052 112 A3"; "G 052 112 A3" must not get into slots on probe body

• Use ring spanner set for oxygen sensor (3337) for removal and installation

8 Catalytic converter

9 Suspended mount

• Installed location --> [ Aligning exhaust system ] Service and Repair

10 25 Nm

11 To middle muffler

12 Suspended mount

13 To middle muffler

14 Gasket

• Replace

15 M8 25 Nm M10 40 Nm

16 Bracket

• For right transmission support

17 Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) (G131) 50 Nm

• Grease only threads with "G 052 112 A3"; "G 052 112 A3" must not get into slots on probe body

• Use ring spanner set for oxygen sensor (3337) for removal and installation

18 Heated Oxygen Sensor (HO2S) 2 (G108) 50 Nm

• Installed in exhaust gas stream of cylinders 5, 6, 7 and 8

• Grease only threads with "G 052 112 A3"; "G 052 112 A3" must not get into slots on probe body

• Use ring spanner set for oxygen sensor (3337) for removal and installation

19 Catalytic converter

20 Primary catalytic converter

• Installed in exhaust stream of cylinder bank 2

21 25 Nm

22 Bracket

• For left transmission support

23 25 Nm

24 Exhaust manifold

• For cylinder bank 2

• Removal is only possible when engine is removed

• Removing --> [ Exhaust Manifold ] Exhaust Manifold

25 Gasket

• Replace

• Note installation position