Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

CYLINDER HEAD SUB-ASSEMBLY

The cylinder head bolts are tightened in 2 successive steps.

Apply a light coat of engine oil to the threads of the cylinder head bolts.

Install and tighten the 10 cylinder head bolts and plate washers uniformly with an 8 mm bi-hexagon wrench, in the sequence shown in the illustration.






Torque 29 Nm (300 kgf-cm, 22 ft-lbf)

Mark the front of the cylinder head bolt with paint.

Retighten the cylinder head bolts 90° and then an additional 90° as shown in the illustration.






Check that the paint mark is now at a 180° angle from the front.

SURFACE VARIATION







Camshaft Bearing Caps

NO. 1 CAMSHAFT

Examine the front marks and numbers and tighten the bolts in the sequence shown in the illustration.






Torque 13 Nm (129 kgf-cm, 9.4 ft-lbf)

NOTICE: Tighten each bolt uniformly while keeping the camshaft level.

NO. 2 CAMSHAFT






Examine the front marks and numbers on camshaft bearing cap No. 1 and No. 2 and check that the sequence is as shown in the illustration. Then uniformly tighten the bolts, in several steps, in the sequence shown in the illustration.






For bearing cap No. 2 - Torque 13 Nm (129 kgf-cm, 9.4 ft-lbf)

For bearing cap No. 1 - Torque 23 Nm (235 kgf-cm, 17 ft-lbf)

NOTICE: Tighten each bolt uniformly while keeping the camshaft level.

Using a wrench, hold the hexagonal lobe of camshaft No. 2 and install the fringe bolt.






Torque 64 Nm (653 kgf-cm, 47 ft-lbf)


INTAKE MANIFOLD TORQUE & SEQUENCE Specifications

EXHAUST MANIFOLD TORQUE & SEQUENCE Specifications

CAMSHAFT GEAR/SPROCKET TORQUE Specifications