Operation CHARM: Car repair manuals for everyone.

Exhaust Pipe: Service and Repair




Front Pipe Replacement (2.5L)

Removal Procedure





Caution: Refer to Exhaust Service Caution Service Precautions in Cautions and Notices.

1. Remove the exhaust lower bracket bolts.
2. Remove the exhaust lower bracket.
3. Remove the exhaust front pipe nuts and the gasket.




4. Remove the exhaust front pipe to exhaust front muffler nuts and the gasket.




5. Disconnect the exhaust front pipe from the rubber hanger.
6. Remove the exhaust front pipe.
7. Clean the sealing surfaces on the front muffler pipe flange and the exhaust front pipe.
8. Inspect the exhaust front pipe for holes, damage, open seams, or other deterioration which could permit exhaust fumes to seep into the passenger compartment.

Installation Procedure




1. Install the exhaust front pipe and the gasket.

Notice: Refer to Fastener Notice Fastener Notice in Cautions and Notices.

2. Install the exhaust front muffler to exhaust front pipe nuts.

Tighten the front muffler to exhaust front pipe nuts to 30 Nm (22 lb ft).




3. Connect the exhaust front pipe from the rubber hanger.




4. Install the exhaust lower bracket.
5. Install the exhaust lower bracket bolts.

Tighten the exhaust lower bracket bolts to 40 Nm (30 lb ft).

6. Install the exhaust front pipe nuts and the gasket.

Tighten the front pipe nuts to 40 Nm (30 lb ft).