Operation CHARM: Car repair manuals for everyone.

Computers and Control Systems: Locations






Component Location Overview

Engine Compartment, Left





1 Engine Control Module 2 (J624)

• Component location

• Removing and installing, refer to => [ Engine Control Module 2 ] Engine Control Module 2

2 Camshaft Position Sensor 4 (G301)

• Component location

• Removing and installing, refer to => [ Camshaft Position Sensor ] Service and Repair

• 10 Nm

3 Secondary Air Injection Pump Motor (V101)

• Secondary air injection pump relay (J299)

4 Ignition Coils, Cylinder Bank 2

• Ignition coil 5 with power output stage (N323)

• Ignition coil 6 with power output stage (N324)

• Ignition coil 7 with power output stage (N325)

• Ignition coil 8 with power output stage (N326)

• Component location

5 High Pressure Pump Cylinder Bank 2

• Removing and installing, refer to => [ High Pressure Pumps ] High Pressure Pumps

6 Camshaft Position Sensor 2 (G163)

• Component location

• Removing and installing, refer to => [ Camshaft Position Sensor ] Service and Repair

• 10 Nm

7 Fuel Metering Valve 2 (N402)

• Component location

8 Electrical Connectors on Knock Sensor 3 (G198) and Knock Sensor 4 (G199)

• Component location

9 Knock Sensor 3 (G198)

• Component location

• Connector location

• Removing and installing, refer to => [ Knock Sensors ] Service and Repair

• 20 Nm

10 Engine Viewed From Front

• Component location

• Adapt the intake manifold runner position sensor (G336) in the guided functions operating mode under adapting intake manifold runner position sensor after replacing it.

• Intake manifold runner control valve (N316)

• Oil pressure switch (F1)

• Knock sensor 1 (G61) connector

• Knock sensor 2 (G66) connector

• Knock sensor 3 (G198) connector

• Knock sensor 4 (G199) connector

11 Oxygen Sensor Connectors

• Component location

12 Knock Sensor 4 (G199)

• Component location

• Connector location

• Removing and installing, refer to => [ Knock Sensors ] Service and Repair

• 20 Nm

13 Intake Manifold Runner Position Sensor 2 (G512)

• After replacement, adapt in guided functions operating mode in adapting intake manifold runner position sensor

• installed on the rear of the intake manifold

14 Mass Airflow Sensor 2 (G246)

• Component location

• Removing and installing, refer to => [ Mass Air Flow Sensor and Mass Air Flow Sensor 2 ] Service and Repair

15 Throttle Valve Control Module 2 (J544)

• Adapt the throttle valve control module 2 (J544) in the guided functions operating mode after replacing.

• 9 Nm

• Component location

16 Low Fuel Pressure Sensor (G410)

• 15 Nm

• Component location

17 Camshaft Adjustment Valve 2 (N208)

• Component location

18 Exhaust Camshaft Adjustment Valve 2 (N319)

• Component location

Engine Compartment, Right

Components A through L are not shown in the exploded view illustration.





1 - Fuel Pressure Sensor (G247)

• Component location

• Removing and installing, refer to => [ Fuel Pressure Sensor ] Service and Repair

• 22 Nm

2 - Knock Sensor 1 (G61)

• Component location

• Connector location

• Removing and installing, refer to => [ Knock Sensors ] Service and Repair

• 20 Nm

3 - Electrical Connectors on Knock Sensor 1 (G61) and Knock Sensor 2 (G66)

• Connector location

4 - Camshaft Position Sensor (G40)

• Component location

• Removing and installing, refer to => [ Camshaft Position Sensor ] Service and Repair

• 10 Nm

5 - Fuel Metering Valve (N290)

6 - Ignition Coils, Cylinder Bank 1

• Ignition coil 1 with power output stage (N70)

• Ignition coil 2 with power output stage (N127)

• Ignition coil 3 with power output stage (N291)

• Ignition coil 4 with power output stage (N292)

• Component location

7 - Camshaft Position Sensor 3 (G300)

• Component location

• Removing and installing, refer to => [ Camshaft Position Sensor ] Service and Repair

• 10 Nm

8 - Exhaust Camshaft Adjustment Valve 1 (N318)

• Component location

9 - Engine Control Module (J623)

• Component location

• Removing and installing, refer to => [ Engine Control Module ] Engine Control Module

10 - EVAP Canister Purge Regulator Valve 1 (N80)

• Component location

11 - High Pressure Pump

• With fuel metering valve (N290)

• Component location

• Removing and installing, refer to => [ High Pressure Pumps ] High Pressure Pumps

12 - Engine Coolant Temperature Sensor (G62)

• Component location

13 - Camshaft Adjustment Valve 1 (N205)

• Component location

14 - Mass Airflow Sensor (G70)/Intake Air Temperature Sensor (G42)

• Component location

• Removing and installing, refer to => [ Mass Air Flow Sensor and Mass Air Flow Sensor 2 ] Service and Repair

15 - Throttle Valve Control Module (J338)

• Adapt the throttle valve control module (J338) in the guided functions operating mode after replacing.

• 9 Nm

• Component location

16 - Knock Sensor 2 (G66)

• Component location

• Connector location

• Removing and installing, refer to => [ Knock Sensors ] Service and Repair

• 20 Nm

17 - Secondary Air Injection Solenoid Valve (N112)

• Component location

• Installed location

A - Fuel Injectors, Cylinder Bank 1

• Cylinder 1 fuel injector (N30)

• Cylinder 2 fuel injector (N31)

• Cylinder 3 fuel injector (N32)

• Cylinder 4 fuel injector (N33)

• Component location

• Removing and installing, refer to => [ Fuel Injectors ] Fuel Injectors

B - Fuel Injectors, Cylinder Bank 2

• Cylinder 5 fuel injector (N83)

• Cylinder 6 fuel injector (N84)

• Cylinder 7 fuel injector (N85)

• Cylinder 8 fuel injector (N86)

• Component location

• Removing and installing, refer to => [ Fuel Injectors ] Fuel Injectors

C - Engine Speed Sensor (G28)

• Component location

• Removing and installing, refer to => [ Engine Speed Sensor ] Service and Repair

• 9 Nm

D - Heated Oxygen Sensor (G39) (before catalytic converter)

• Component location

• Connector location

• Removing and installing, refer to => [ Oxygen Sensors ] Oxygen Sensors

E - Heated Oxygen Sensor 2 (G108) (in front of catalytic converter)

• Component location

• Connector location

• Removing and installing, refer to => [ Oxygen Sensors ] Oxygen Sensors

F - Oxygen Sensor after Three Way Catalytic Converter (G130)

• Component location

• Connector location

• Removing and installing, refer to => [ Oxygen Sensors ] Oxygen Sensors

G - Oxygen Sensor 2 after Catalytic Converter (G131)

• Component location

• Connector location

• Removing and installing, refer to => [ Oxygen Sensors ] Oxygen Sensors

H - 9-Pin Relay and Fuse Carrier Under the Rear Shelf (on the right side)

• Motronic engine control module power supply relay (J271)

• Auxiliary engine coolant pump relay (J496)

• Starter relay (J53)

• Starter relay 2 (J695)

• Secondary air injection pump relay (J299)

• Engine component power supply relay (J757)

• Locations

I - Accelerator Pedal Position Sensor (G79)/Accelerator Pedal Position Sensor 2 (G185)

J - Brake Light Switch (F)/Brake Pedal Switch (F47)

K - Clutch Pedal Starter Interlock Switch (F194) and Clutch Pedal Switch (F36)

• Only for vehicles with manual transmission

L - Clutch Position Sensor (G476)

Location Engine Control Module (J623)





1 Connector
2 Safety bar
3 Engine control module (J623)

• under the right engine compartment trim

• Engine control module (J623), removing and installing => [ Engine Control Module ] Engine Control Module

Location Engine Control Module 2 (J624)





1 Connector
2 Safety bar
3 Engine control module 2 (J624)

• under the left engine compartment trim

• Engine control module 2 (J624), removing and installing, refer to => [ Engine Control Module 2 ] Engine Control Module 2

Engine Speed Sensor (G28)





Removing and installing, refer to => [ Engine Speed Sensor ] Service and Repair

Component Locations in the 9-Pin Relay and Fuse Carrier under the Rear Shelf (on the right side)





1 Motronic engine control module power supply relay (J271)
2 Auxiliary engine coolant pump relay (J496)
3 Starter relay (J53)
4 Starter relay 2 (J695)
5 Secondary air injection pump relay (J299)
6 Engine component power supply relay (J757)

Intake Manifold Runner Position Sensor 2 (G512) - 2 -





1 Throttle valve control module 2 (J544)

• Installed on the rear of the intake manifold.

• The throttle valve control module 2 (J544) must be removed to remove and install the intake manifold runner position sensor 2 (G512) - 2 -.

Throttle Valves and Mass Airflow Sensor





1 Throttle valve control module 2 (J544)
2 Throttle valve control module (J338)
3 Mass airflow sensor (G70) and intake air temperature sensor (G42)
4 Mass airflow sensor 2 (G246)

High Pressure Pump, Cylinder Bank 1 - 2 -





1 Fuel metering valve (N290)

High Pressure Pump, Cylinder Bank 2 - 3 -





1 Fuel metering valve 2 (N402)
2 Low fuel pressure sensor (G410)

Engine Coolant Temperature Sensor (G62) - 1 -





2 Mass airflow sensor (G70)

EVAP Canister Purge Regulator Valve 1 (N80) - 1 -





Component Locations on Cylinder Bank 1





1 Camshaft adjustment valve 1 (N205)
2 High pressure pump cylinder bank 1
3 Fuel metering valve (N290)
4 Camshaft position sensor (G40)
5 Ignition coil 1 with power output stage (N70)
6 Ignition coil 2 with power output stage (N127)
7 Ignition coil 3 with power output stage (N291)
8 Ignition coil 4 with power output stage (N292)
9 Camshaft position sensor 3 (G300), removing and installing, refer to => [ Camshaft Position Sensor ] Service and Repair
10 Exhaust camshaft adjustment valve 1 (N318)

• The throttle valve control module (J338) must be removed to remove and install the camshaft adjustment valve 1 (N205).

Component Locations on Cylinder Bank 2





1 Camshaft position sensor 2 (G163)
2 Fuel metering valve 2 (N402)
3 Low fuel pressure sensor (G410)
4 High pressure pump cylinder bank 2
5 Camshaft adjustment valve 2 (N208)
6 Exhaust camshaft adjustment valve 2 (N319)
7 Ignition coil 5 with power output stage (N323)
8 Ignition coil 6 with power output stage (N324)
9 Ignition coil 7 with power output stage (N325)
10 Ignition coil 8 with power output stage (N326)
11 Camshaft position sensor 4 (G301), removing and installing, refer to => [ Camshaft Position Sensor ] Service and Repair

• The throttle valve control module 2 (J544) must be removed to remove and install the camshaft adjustment valve 2 (N208).

Component Locations, Inside of Cylinder Bank 1





• Under intake manifold

1 Camshaft position sensor (G40)
2 Cylinder 1 fuel injector (N30)
3 Cylinder 2 fuel injector (N31)
4 Cylinder 3 fuel injector (N32)
5 Cylinder 4 fuel injector (N33)
6 Knock sensor 2 (G66)
7 Secondary air injection solenoid valve (N112))
8 Camshaft position sensor 2 (G163)
9 Fuel pressure sensor (G247)
10 Knock sensor 1 (G61)

Installed Location of the Secondary Air Injection Solenoid Valve





1. Secondary air injection solenoid valve (N112)

2. Secondary air injection solenoid valve 2 (N320)

• Installed location: under the intake manifold.

Component Locations, Inside of Cylinder Bank 2





• Under intake manifold

1 Camshaft position sensor 2 (G163)
2 Cylinder 8 Fuel Injector (N86)
3 Cylinder 7 Fuel Injector (N85)
4 Cylinder 6 fuel injector (N84)
5 Cylinder 5 fuel injector (N83)
6 Oil pressure switch (F1)
7 Knock sensor 3 (G198)
8 Camshaft position sensor (G40)
9 Secondary air injection solenoid valve (N112))
10 Knock sensor 4 (G199)

Component Locations, Engine from Front





1 High pressure pump cylinder bank 1 with fuel metering valve (N290)
2 Camshaft position sensor (G40)
3 Intake manifold runner position sensor (G336)
4 Intake manifold runner control valve (N316)
5 Camshaft position sensor 2 (G163)
6 High pressure pump cylinder bank 2 with fuel metering valve 2 (N402)
7 Knock sensor 4 (G199) connector
8 Knock sensor 3 (G198) connector
9 Oil pressure switch (F1)
10 Knock sensor 2 (G66) connector
11 Knock sensor 1 (G61) connector

Oxygen Sensor Connector Bracket





1. Oxygen sensor 2 after catalytic converter (G131)

2. Heated oxygen sensor 2 (G108) (in front of catalytic converter)

3. Heated oxygen sensor (G39)(before catalytic converter)

4. Oxygen sensor after three way catalytic converter (G130)

Component Location, Oxygen Sensors, Cylinder Bank 1





1. Oxygen sensor after three way catalytic converter (G130)

2. Heated oxygen sensor (G39)(before catalytic converter)

Removing and installing, refer to => [ Oxygen Sensors ] Oxygen Sensors

Component Location, Oxygen Sensors, Cylinder Bank 2





1. Heated oxygen sensor 2 (G108) (in front of catalytic converter)

2. Oxygen sensor 2 after catalytic converter (G131)

Removing and installing, refer to => [ Oxygen Sensors ] Oxygen Sensors